📍 Ras Tanura, Eastern Province
Crane Proof Load Testing (Water Bag, Dead-Weight & Pull-Out) in Ras Tanura
Crane proof load testing shows that a crane, davit, lifting beam, pad-eye or anchor carries the specified test load without damage or permanent deformation. The test load is set by the governing standard and your client's scheme, normally above the rated load. EES applies it by water bag, certified dead weights or hydraulic pull, verifies it on a calibrated load cell or against documented weight mass, and records the result against a written procedure. Site of one of the world's largest oil refineries and export terminals, with continuous maintenance and turnaround activity.
Crane Proof Load Testing in Ras Tanura: local context
Turnaround lifts at Ras Tanura often involve heavy plant items moved in tight laydown areas beside operating units, so proof load testing and NDT of lifting equipment are best completed well before the work window opens. Humid, salt-laden coastal air tends to speed up corrosion on hooks, shackles and boom welds, so EES pairs load testing with NDT of critical load-bearing parts and documents every result.
What we deliver in Ras Tanura
- ✓Water-bag load testing of mobile, overhead, gantry and jib cranes, davits and lifting beams, with bags sized to the test load and filled in controlled stages
- ✓Dead-weight testing with test weights of known, documented mass for hoists, overhead cranes and workshop or yard lifting equipment where weights can be positioned
- ✓Pull-out and proof tests of anchors, bolts, pad-eyes, lifting lugs, deck fittings and tie-down points using a calibrated hydraulic jack and reaction frame
- ✓Applied load read on a calibrated load cell or inline dynamometer in the load path for water-bag and hydraulic tests, and checked against certified masses for dead-weight tests, so the recorded value is a measured force and not an estimate from bag volume
- ✓Written test procedure, risk assessment, lift plan and exclusion zone, with the test run under a competent person and a clear stop-work authority
- ✓Hold-time, brake-hold, deflection and structural checks, with a visual examination before and after the test and NDT of critical welds where the procedure calls for it
- ✓Proof testing of personnel baskets, lifting frames and spreaders where the client scheme requires it, a check that the rated capacity (SWL / WLL) marked on the item matches the test, and re-test after repair, modification or relocation
Standards
- ✓ASME B30.2 (overhead and gantry cranes), B30.5 (mobile cranes) and B30.20 (below-the-hook lifting devices), as applicable to the equipment tested
- ✓EN 13000 (mobile cranes)
- ✓Requirements such as the current revisions of Saudi Aramco GI 7.030 (cranes and lifting equipment) and GI 7.027 (personnel baskets)
- ✓ASTM E488 (strength of anchors in concrete) and manufacturer test requirements
Documentation
- ✓Proof load test certificate identifying the item and stating applied load, hold time and result
- ✓Test procedure, method statement and signed test record sheet
- ✓Load cell and test-weight calibration references
- ✓Post-test inspection findings, with NDT reports where specified
Who we support in Ras Tanura
Local focus areas: Ras Tanura Refinery, Ras Tanura Terminal.
Also available in Ras Tanura
Non-Destructive Testing (NDT): MPI, DPI & UT
MPI, DPI, UT and visual testing of welds, lifting equipment, structures and pressure parts, with a written procedure and report for each method.
Learn more →Magnetic Particle Testing (MPI / MT)
Magnetic particle testing for surface and near-surface cracks in hooks, shackles, welds and crane components made of ferromagnetic steel.
Learn more →Dye Penetrant Testing (DPI / PT)
Dye penetrant testing to find surface-breaking cracks and porosity in welds and non-magnetic materials such as stainless steel and aluminium.
Learn more →Ultrasonic Testing (UT) & Thickness Gauging
Ultrasonic flaw detection, weld UT and thickness gauging for structures, tanks, pipework and lifting equipment, to a written technique.
Learn more →Forklift Operator Training & Certification
Classroom and practical forklift operator course with a written test, driving assessment and competency card for warehouses, ports and plants in KSA.
Learn more →Mobile Crane Operator Training & Certification
Mobile crane operator course covering load charts, outrigger set-up, signals, LMI, daily checks and a practical lift test for Saudi sites.
Learn more →Also serving: Crane Proof Load Testing in Dammam, Crane Proof Load Testing in Dhahran, Crane Proof Load Testing in Al Khobar, Crane Proof Load Testing in Jubail
FAQs
Do you provide Crane Proof Load Testing in Ras Tanura?＋
Yes. EES provides Crane Proof Load Testing at client sites in Ras Tanura, including Ras Tanura Refinery and Ras Tanura Terminal. Contact us with your requirement and we will confirm scope and scheduling.
Which standards and documents apply to Crane Proof Load Testing in Ras Tanura?＋
Work in Ras Tanura is aligned with the following standards and references: ASME B30.2 (overhead and gantry cranes), B30.5 (mobile cranes) and B30.20 (below-the-hook lifting devices), as applicable to the equipment tested; EN 13000 (mobile cranes); Requirements such as the current revisions of Saudi Aramco GI 7.030 (cranes and lifting equipment) and GI 7.027 (personnel baskets); ASTM E488 (strength of anchors in concrete) and manufacturer test requirements. On completion you receive: Proof load test certificate identifying the item and stating applied load, hold time and result; Test procedure, method statement and signed test record sheet; Load cell and test-weight calibration references.
Should I choose a water bag load test or dead-weight testing?＋
Water bags suit most field tests because they are filled in controlled stages, dumped quickly and reach large loads without hauling heavy blocks, but they need a water supply and somewhere to drain. Dead weights with a mass certificate suit workshops and yards where the weights are on hand and the load is modest. Fixed anchors, pad-eyes and lifting points that cannot hang a load are tested by pull-out with a calibrated hydraulic jack and reaction frame.
What test load and hold time do you apply?＋
The test factor and hold time come from the governing standard, the crane manufacturer and your client's scheme, and they differ between mobile cranes, overhead cranes, davits and lifting beams. The test load is commonly set above the rated load. We write the figures into a method statement with the acceptance criteria and agree it with you before the test.